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Modular Clean Room Panel

Modular Clean Room Panel

GMP modular walls have been installed in clean rooms throughout the world in a range of applications from API manufacturing to Sterile manufacturing units. The system is readily adaptable to meet requirements of most clean room classifications as determined by cGMP grades used in pharmaceutical applications.

A complete range of partition walls and ceiling systems are available to meet the technical specifications of controlled environment rooms

GMP Technical Solutions Panels are resistant to abrasion, chemicals and reagents, formaldehyde for fumigation, steam and water and artificial and UV light, non–combustible, non–shedding and fire retardant.

  • Panels have good impact resistance
  • Panel surface emits no particles
  • Panel surface has high resistance, which results in beneficial characteristic of slow discharge
  • Panels have an appropriate balance of hardness and flexibility
  • GMP Cleanroom panels are inter-connected by inserting connecting profiles within them

We manufacture:

  • Powder Coated GI Panels (GI)
  • Glass Reinforced Panels (GRP)
  • Stainless Steel Panels (SS)

Various insulation options available are:

  • Poly Urethane Foam (PUF)
  • Polyisocyanurate (PIR)
  • Mineral Wool
  • Paper honeycomb

GMP modular panels are made up of GPSP GI sheet having lock formed quality (LFQ), minimal spangle with a zinc coating of 80-120 gsm. The panels are filled with an infill of polyurethane foam (PUF/ PIR), honeycomb paper core or high density mineral wool.

Properties

  • Inert and non particle shedding
  • Resistance to abrasion and chemicals
  • Thermal and sound insulation
  • Corrosion protection
  • Smooth bump free surface
  • Easy cleaning and maintenance
  • Better UV protection

Specifications

  • Panel Width: 1154 mm, 1120 mm & 800 mm as standard
  • Panel Thickness: 44, 60, 80, 100, 160 mm as standard
  • Panel Height: Upto 6000 mm with provision of stacked panels for higher applications
  • Panel connection: Friction type interlocking key for speedy erection and dismantling
  • Base Detail: Raised type base to allow flush coved finish and C-type base
  • View Panel: Viewing glass is an integral part of wall panel thus called view panel. It is made up of 5mm thick toughened glass duly flushed on both sides of wall panel
  • Door: Lock formed construction. Optional double and single glazed view with cleanroom compatible accessories
  • Coving: Powdered coated aluminum coving. Press fit fixing arrangement with aluminum backing
  • Return air -risers: Return air riser is an integral part of wall panel. It is made by fabricating a duct of maximum 900mm width in between panel and given 150mm above ceiling projection. Perforated grill in powder coated GI or in SS 304 is also provided.
  • Ceiling panel: Walk able and non walk able ceiling panels are made up of same method as wall panel but with stiffeners for additional strength
  • Cutouts: Factory made cutouts are provided as per required sizes and location with GI conduit for running cables. Ceiling cutouts could be with lip or without lip as per required design
  • Sealant: Food grade silicone sealant for minimizing air leakages

GRP cleanroom system is used in high purity classes of high degree cleanroom requirement based on ISO and cGMP standard. GRP material is molded composite of strong chopped glass fiber mats and is fire retardant “Unsaturated isopthalic polyester resin” complying to IS 6746: 1994.

The result is as light durable and astonishingly tough construction material. Polyester resin made up of Carbon, Hydrogen and Oxygen atoms are polymerized to form long chain of “giant molecules”. Polyester resin are thermosetting (they cannot be turned back into the liquid form).

Glass reinforced polyester with gel coat external and flow coated to inside of extract panels. All joints flush sealed with silicone rubber sealant.

IMG_5303

Properties

  • Monolithic, non-shredded
  • Chemical & Scratch resistance
  • Does not require insulation thus reduces contamination in case of physical damage
  • Smooth, seamless and easy to clean
  • Built in color with antibacterial protection
  • Water resistant, will not warp, swell, rust or rot

Specifications

  • Thickness of sheets - 3.5 to 4.0 mm
  • Standard Panel Thickness- Wall-150mm, Cladding-75mm, Ceiling -54mm and door-54mm
  • Standard width of wall panels: 961mm
  • Standard width of ceiling panels: 1200mm
  • Standard width of service panels: 231mm
  • Standard height of wall panels: 3000mm
  • Width and height of panels will be changed as per the site/ layout requirements
  • Gloss Level of Partitions: 30% maximum
  • Self coved wall and cladding panels

GMP modular panels are made up of GPSP SS sheet having lock formed quality (LFQ), minimal spangle with a zinc coating of 80-120 gsm. The panels are filled with an infill of polyurethane foam (PUF/ PIR), honeycomb paper core or high density mineral wool.

Properties

  • Inert and non particle shedding
  • Resistance to abrasion and chemicals
  • Thermal and sound insulation
  • Corrosion protection
  • Smooth bump free surface
  • Easy cleaning and maintenance
  • Better UV protection

Specifications

  • Panel Width: 1154 mm, 1120 mm & 800 mm as standard
  • Panel Thickness: 44, 60, 80, 100, 160 mm as standard
  • Panel Height: Upto 6000 mm with provision of stacked panels for higher applications
  • Panel connection: Friction type interlocking key for speedy erection and dismantling
  • Base Detail: Raised type base to allow flush coved finish and C-type base
  • View Panel: Viewing glass is an integral part of wall panel thus called view panel. It is made up of 5mm thick toughened glass duly flushed on both sides of wall panel
  • Door: Lock formed construction. Optional double and single glazed view with cleanroom compatible accessories
  • Coving: Powdered coated aluminum coving. Press fit fixing arrangement with aluminum backing
  • Return air -risers: Return air riser is an integral part of wall panel. It is made by fabricating a duct of maximum 900mm width in between panel and given 150mm above ceiling projection. Perforated grill in powder coated GI or in SS 304 is also provided.
  • Ceiling panel: Walk able and non walk able ceiling panels are made up of same method as wall panel but with stiffeners for additional strength
  • Cutouts: Factory made cutouts are provided as per required sizes and location with GI conduit for running cables. Ceiling cutouts could be with lip or without lip as per required design
  • Sealant: Food grade silicone sealant for minimizing air leakages

Pre-painted wall and ceiling panels are fabricated by using pre-painted GI sheets of 0.60mm thickness. These are bonded on GI frame with an in-fill of polyurethane foam (PUF/ PIR) forming a rigid panel.

Specifications

  • Standard thickness: 50 mm and 80mm
  • Standard width: 1000mm
  • Standard height: 3000mm
  • Base Detail: C-Type base
  • Panel connection: Friction type interlocking key for speedy erection and ismantling
  • Cutouts: At site cutouts of required sizes
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